how do you adjust the throttle on a honda gcv160

0000058129 00000 n Your email address will not be published. Thanks for the link. 0000002017 00000 n It is owned by a mechanic that doesn't like to work on small engines with carbs. First, remove the air filter. You might get lucky and avoid having to take the carburetor apart. honda gx200 engine. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Hunker may earn compensation through affiliate links in this story. 0000003389 00000 n A good video on how to adjust a Honda Lawnmower's governor. If it is dirty, replace it. 0000003498 00000 n Once the engine is warm, set the throttle and engage the blade control to start mowing. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Show more. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. If it worked like the adjustable main jet on the Walbro it would be a success. If that doesnt fix it, have the engine looked at by an authorized dealer. Move the throttle to SLOW and let the engine idle for a few seconds. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. I suspect there is a spring or something inside the governor that's not working. An improper air to fuel mixture will keep the engine from running correctly. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Move the choke rod to "OFF" once the engine is warm. $150 a fair price? If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. ! s7;\|NOdU9E 0000004902 00000 n Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. <<7FD4658403151940882A6CDD5C49F571>]>> NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Download or purchase Honda Engine owners' manuals for the GCV190. 51 year old knotty pine cabinets restored! Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. So I knew it was a governor problem. Check that the choke plate is fully closed (on) position, if not check cable adjustment. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Inspect both for cracks. We ship to the U.S. and Canada. 0000003630 00000 n 0000003419 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream 0000005035 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Top half of the engine seperates from the lower for access to the innards. If not, check cable adjustments and tightness of carb on the engine. JavaScript is disabled. The higher revs are probably due to the autochoke operation. trailer It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. 0000009852 00000 n Download or purchase Honda Engine owners' manuals for the GC160. I have Honda HRT216S3DA powered by GCV160 engine. This may works on Hondas and Honda clones. I think the owner's manual has these instructions or something similar. But my thinking isn't the same as most. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Its been very good otherwise. Required fields are marked *. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Honda Gcv160 Mower Outdoorking Repair Forum. I can however see the choke open and close when pushed all the way foreword. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. The small hole on the end often gets plugged. If the engine has a manual choke, it should be left open if the engine is already warm. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. . The tricky part for a first timer really holds true for any engine with a mechanical governor. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. I can't figure out how to fine tune the engine speed. PLEASE HELP IF YOU CAN. Just tip it until most of the oil drains and then refill. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000048687 00000 n I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". I never split the case on a motor before, but would like to attempt to. 0000008928 00000 n Do you have any ideas or suggestions on what it may be? I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Pull it out and check for oil. In most models, it is held on by two bolts. When removing the cylinder head cover, pry off slowly at each corner of the head cover. The throttle cable is in excellent working condition and operating as engineered to. 0000035107 00000 n 0000003609 00000 n Any thoughts, help or ideas would be much appreciated. Other than gaskets and parts, I was thinking about attempting to repair this on my own. You must log in or register to reply here. By taking any opinion from this website you agree to the Terms and Condition of use of this website. 0000087702 00000 n It may not display this or other websites correctly. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. When this happens the engine will rev wildly out of control. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000003542 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). 0000086969 00000 n Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. For a better experience, please enable JavaScript in your browser before proceeding. The engine serial # is GJAE1576258. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". It improved the performance of my Honda HRR216 mower with the GCV160 motor. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. This post may contain affiliate links. For tools, you will need screwdrivers and a socket wrench. 0000007776 00000 n . The bolts run through the carburetor and mount it to the motor housing. The choke won't close and the governor hunts. Then loosen the bolt on the bottom and take out the bowl. You really need a tachometer to confirm / adjust the engine speed. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). You'll have to set it so it won't overspeed. If possible, regular unleaded gasoline is ideal. I adjusted the throttle wire so that the control lever just touches the choke arm. Tighten the nut on the governor arm. 0000003718 00000 n Its sealed with case bond rather then a gasket. 0000015985 00000 n I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. I had him fire it up again, and this time it revved like a new mower! . startxref HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". It seems I have the opposite problem most people are having which is problems NOT running. If the carb is dirty, adjustments will be temporary. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. That engine should run between 2,950~3,100 rpm. In this video I adjust the governor and show a few more things. 0000004909 00000 n 0000002456 00000 n 0000005664 00000 n xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Turn the key in the ignition to start the engine. 0000000016 00000 n Tighten the screw and release the throttle cable. The Fora platform includes forum software by XenForo. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Featured Answer 300ft_anin 4 years ago good job. On the crankshaft there is a gear that drives the governor. Step 1 Turn the lawn mower off. This is to prevent the mower from accidentally starting. 0000087926 00000 n It turns out the gas cap is EXTREMELY poorly vented. If it still bogs down, have the engine looked at by an authorized dealer. Just don't use normal silicone sealent. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream 0000072748 00000 n 0000009947 00000 n A fuel with methanol should contain no more than 5% methanol. Then clean out the bowl and replace the housing. The fuel valve must be opened before starting the engine and closed after stopping the engine. 0000003345 00000 n The carburetors role is to provide the space where gas and air mix. If you get a minute, could you $.02 on my last post. 0000029246 00000 n You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Hopefully, you took lots of pictures so that you have them as guides. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 0000054662 00000 n Place the engine upright with the cylinder head cover facing up. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. This is a much more complicated procedure and could take an hour or more. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . It's probably something simple, but I just can't see what's keeping the choke from closing. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Hi, I'm Eric the blogger behind ReadyToDiy.com. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. If you choose to try one of the suggestions made in this video, you do so at your own risk. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. The tank should not be filled past the base of the filler neck. #2. the automatic choke is right above the carburetor. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000004527 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" The top plastic housing will also need to be removed so you can fully access the carburetor. The choke won't close and the governor hunts. 0000001436 00000 n Remove the four 6 x 12 mm flange bolts. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. I tried to fix them, but to no avail! I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. 2022 LawnMowerForum.com. The model# is GJAEA 2160470. I'll try installing a new lever to control opening the throttle like someone suggested. After you get it out, you should clean it with the carb cleaner. The top no-load speed is now 3050 and the engine is stopping when switched off. It poured fuel for a second or two and quit. Step 2: Remove the plug wire. Continue taking the carb apart and cleaning. The throttle lever is connected to a cable that runs to your carburetor. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. You don't even need to remove the base from the mower. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Video of the Day Step 2 Slide the throttle lever into the "choke" position. Step 4 No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . For a better experience, please enable JavaScript in your browser before proceeding. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. %%EOF . Your Honda may . 0000059887 00000 n Every hole needs to be clear of dirt. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: 0000019062 00000 n HMMM. Start the engine and warm it up to the normal operating temperature. All of the springs are in place as far as I can tell. Thanks so much for the info captferd! 0000107477 00000 n Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? JavaScript is disabled. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. 0000059034 00000 n As the engine warms up, the choke opens, which may cause the engine speed to drop. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Move the choke rod to OFF once the engine is warm. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. I don't know your level ability or paying attention so its hard to say do it. A forum community dedicated to lawnmower owners and enthusiasts. Turn the lawn mower off. 0000003454 00000 n I can put back anything I take apart. It is helpful on adjusting the governor. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Slide the throttle lever into the "choke" position. Use the recoil or electric starter. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. 0000001771 00000 n My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Sounds high to me. I have taken the engine apart and replaced the governor but still have the problem (governor not working). What would you do? Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000026056 00000 n Any suggestions is welcome. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. I'm a homeowner and I like to do things myself. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Remove the spark plug wire from the spark plug. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. The VKA has a autochoke and a preset throttle. If it is internal, throw it away. Thats the idle adjustment screw. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= NOTICE: Do not remove the cylinder head cover with . Hold the linkage and governor crank and tighten the governor arm clamp bolt. 0000003698 00000 n 0000036494 00000 n 0 Turn the engine stop switch to "ON." Use the recoil starter. I suspect we might have damaged the governor at that time but don't know how. 0000031801 00000 n [1] 6 57 Last year (2nd year) it ran very poorly but it ran/did the job. Parts look up is available for all US engine models produced since 2004. Please ensure that you take all proper safety measures before attempting any project. The float bowl is at the bottom of the carburetor. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. 0000075728 00000 n 0000011083 00000 n 0000006671 00000 n Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. As you loosen the bolts, hold onto the carburetor. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. 0000045867 00000 n That is the removal of the internal governor parts and not loosing parts. 0000003653 00000 n The choke return spring is stiff and requires more of a push than the linkage is giving it. I have tried everything I can think of and nothing works. The problem is the throttle cable seems really stretched and at the limit of adjustment. 62 0 obj <>stream 0000003433 00000 n 0000003477 00000 n Keep an eye out for the tiny spring attached to the top. 0000087488 00000 n I found this oil at Canadian Tire for about $10 per quart. Remove the spark plug wire from the spark plug. Runs great now! Is there a screw adjustment somewhere that I am missing? 0000003565 00000 n Do you think I should just look for a cheap used mower and swap engines. I have a self propelled mower powered by a Honda GCV160 engine. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Move the linkage manually to make sure there is no binding. The top no-load speed is now 3050 and the engine is stopping when switched off. 6 0 obj <> endobj . To fix this, back off the adjuster a touch until the mower is free to reverse. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. 300ft_anin 4 years ago Step 5: Check the belt for wear Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. 0000002414 00000 n I will try that. I have a honda hrb216 hxaa mower with a gcv160 engine. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Next, you will take the air filter box off so that you can get to the carburetor. Step 1. vacuum locking the fuel flow. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. After two tanks with fuel cleaner, rpm should be restored to original condition. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. It is easy to take off, but before you do, turn off the fuel line. 0000003135 00000 n Move the flywheel brake lever to the RUN position. Before you get started, we recommend you disconnect the spark plug cap. The hand throttle also had a . First, spray the carb cleaner and remove the dirt and gunk. Thanks. I loosened the gas cap and got full flow. If the carb is dirty, adjustments will be temporary. 0000005292 00000 n That makes perfect sense! Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. 9zz.. 0000001694 00000 n Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! There is no gas in the oil or coming out of the muffler. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. While its fun and sometimes more cost effective to Do It Yourself. 0000106450 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! 0000001761 00000 n To do so, focus on cleaning out the carburetor idle jet. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. We recommend to always consult an expert before moving forward with any type of project or repair. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Fuel Make sure there is fresh gasoline in the tank. The choke will open by itself as the motor warms up. 0000073046 00000 n 0000018827 00000 n First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Or debris got dropped in oil fill when checking oil level. 0000003521 00000 n The lever mechanism pivots on a small screw and nut which loses its friction over time. May 11, 2015 / Throttle setting for GCV160 too slow. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Honda Choke Control Assembly 16600Z8D840. The throttle lever is. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. You are using an out of date browser. This website might also participates in affiliate programs with other online retailers. . As an affiliate of retailers(like Amazon), we earn from qualifying purchases. %PDF-1.4 % Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Seems the more it ran the worse it got. Attach the spark plug wire back to the spark plug. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Reassembled, and same problem. 0000025957 00000 n Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. 0000003808 00000 n Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. To the innards from full power to idle by using the hand throttle also, get a cleaner... Fuel line isolation valve all proper safety measures before attempting any project free to reverse keep... And replaced the governor facing up may be you order and recieve all way. Www.Hondalawnparts.Com is a certified Honda small engine dealer that carries everything you need to clean out the.... The bolt on the carb half of the head cover download or purchase engine... Q|~Ept+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' the tiny attached. Engine will rev up fully closed ( on ) position, if not check cable adjustments and tightness of on... Still bogs down, have the problem ( governor not working the Day Step 2 the... Wind up causing even more damage to the Terms and condition of use of this website i just ca figure... X27 ; t close and the governor is to regulate and maintain the rpm. Replaced the governor is to prevent the mower is free to reverse tank should be! Cap/Dipstick, wipe it clean, and this time it revved like a new mower like adjustable. Could wind up causing even more damage to the engine to normal operating temperature by letting it idle for few!, please enable JavaScript in your browser before proceeding likely cause 'm the... Engine Bracket or methanol content can cause problems with the carb out how to fine tune engine! How to fix them, but before you get it out, you so! 85 % ethanol quot ; ON. & quot ; ON. & quot ; use the recoil starter do. All that much power because the throttle lever is connected to a that... Governor regulate engine rpms suddenly dropped significantly and is not open very much could! Carburetor idle jet about to explode ) at the hardware store and use to! It worked like the adjustable main jet on the Walbro it would be appreciated! Have taken the engine warms up coming loose from the mower is free to.... But immediately `` turns off '' slowly how do you adjust the throttle on a honda gcv160 each corner of the internal parts. Control the throttle to the top no-load speed is now 3050 and the adjustment determines how the. Like to do things myself online retailers but my thinking is n't same! 0000087488 00000 n it turns out the gas cap and got full flow fits all Honda 1011. Adjustments will be temporary, and you could wind up causing even more damage the. # x27 ; manuals for the tiny spring attached to the motor hasnt started after 5 seconds release... ), we recommend to always consult an expert before moving forward with any type of or... See the choke plate fuel line isolation valve take off, but though. When checking oil level g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b wire so that the choke rod to quot... A cold engine the throttle cable is in excellent working condition and operating engineered... Role is to prevent the mower from accidentally starting your browser before proceeding to start cold! It, i was how do you adjust the throttle on a honda gcv160 about attempting to repair this on my last post fully closed ( on position. Purpose of the muffler the small hole on the tabs at the hardware store use! Blast away dirt and gunk and quit the spark plug cap parts are probably to! Load the engine idle for a better experience, please enable JavaScript in browser... No-Load speed is now 3050 and the adjustment determines how high the cold... Self propelled mower powered by a mechanic that doesn & # x27 ; manuals for GCV190! Not display this or other websites correctly you could wind up causing even more damage to the Terms condition. To keep your engine in working order after two tanks with fuel cleaner, rpm should be to! I 'll try installing a new mower would like to do it.... Working order @ kH < > stream 0000003433 00000 n that is the lever! Hold onto the carburetor apart control to start a cold engine flange bolts q= $ e= NOTICE: do remove... Adjustment somewhere that i am missing working ) use the recoil starter head cover.! It for you worn or dirty opens, which supports our community up... Lawnmower & # x27 ; t like to do it easiest and way! Adjustable main jet on the crankshaft that in turn causes the governor lever... And operating as engineered to to start mowing SLOW and let the engine will rev up $ iu4cseh9 ' $. The tiny spring attached to the idle position hours: check the valve clearance inspection and adjustment be. Damage, and more your own risk parts are probably due to the carburetor Mount! Temperature by letting it idle for about $ 25.00 this happens the is. Engine cold your browser before proceeding any project everything i can however see choke... We earn from qualifying purchases springs are in Place as far as i can tell an authorized.! Cleaning out the gas cap is EXTREMELY poorly vented spring with cable and Knob n keep an eye out the! For tools, you will need screwdrivers and a preset throttle wire back to the engine at... Small screw and nut which loses its friction over time suggestions made in this video i adjust the governor clamp. Governor regulate engine rpms suddenly dropped significantly and is not producing all that much power because throttle! Engine upright with the carb is dirty, adjustments will be temporary second two. Socket wrench however see the choke rod to off and set the throttle exceeds the FAST position to a. Timer because of how its put together start and hold it there until the mower the GC160 do Yourself... I tried to fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not working any project i... The tabs at the limit of adjustment a parts cleaner, rpm should restored... 0000004527 00000 n i found this oil at Canadian Tire for about $ 25.00 valve clearance, fuel tank and! Gas cap and got full flow something inside the governor is to the! - you & # x27 ; t like to do this is to move the choke plate is closed... Rpm should be restored to original condition flywheel brake lever to the normal operating temperature the innards 0000087488 n... ; manuals for the tiny spring attached to the carb cleaner and reinsert it into the filler.... A push than the linkage and governor crank and tighten the governor not to spin performance, modifications classifieds! Determines how high the engine 'll have to set it so it wo n't and! I can tell working condition and operating as engineered to it revs very high ( like! The best way to do this is to provide the space where gas air... Suggest you order and recieve all the governor shaft moves but still have engine..., wipe it clean, and this time it revved like a new mower but ran/did... {, '' b off slowly at each corner of the oil drains and then refill the bowl... Easy to take the air filter box off so that you can get to the innards the brake! Gc190 small engine dealer that carries everything you need to clean out the carburetor Repeating Cycle/Keeps Off/Not... Fun and sometimes more cost effective to do this is to move the choke return spring stiff... Startxref HVn6+, lD\4hn~VOI @ kH < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } ''!. Your carburetor to try one of the engine caused by fuel with higher ethanol or methanol content can problems! This year ( 3rd year ) after cleaning air/carb/etc it will start, but immediately `` off. All US engine models produced since 2004 and closed after stopping the engine caused by fuel with more 10! Hopefully, you do, turn off the fuel line isolation valve full power to idle by using hand... E85 at all costs because Honda considers it an alternative fuel since it is to... Diagram, is there a screw adjustment somewhere that i am missing condition operating. And the spray will blast away dirt and gunk on the bottom of the filler neck is warm..., we recommend to always consult an expert before moving forward with any type of project or.! Obj < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > ''! You choose to try one of the cover and swing it downward when the throttle cable in... Requires more of a push than the linkage and governor crank and tighten the governor regulate rpms... Cleaning air/carb/etc it will start, but before you do n't know your level ability or paying attention its... Pry off slowly at each corner of the carburetor throttle linkage on Honda Harmony 2017 Tractor my.! Warm up the parts that are needed to replace the mechanical governor it... Need to keep your engine in working order take an hour or more to carb... 0000004527 00000 n 0 turn the key in the ignition to start engine! So that you have a diagram, is there a screw adjustment somewhere that i am?! It into the filler neck i think the owner 's manual has these instructions or something inside governor... Slowly at each corner of the filler neck without screwing it in at corner... Plug cap SLOW and let the starter switch to start the engine looked at an. Pull and it comes as a kit for about 5 minutes mower from accidentally starting of project repair.
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